Techno-Economic Feasibility of SME-based Nickel Slag Valorization in Supporting Circular Industrial Development in Indonesia
How to cite (AJARCDE) :
Indonesia’s rapid growth in nickel processing has led to a significant increase in nickel slag from pyrometallurgical operations. While slag buildup creates environmental and land-use problems, using it in downstream production by small- and medium-sized enterprises (SMEs) has not been studied much. This study examines the technical and financial feasibility of producing paving blocks from nickel slag in a semi-mechanical SME production system. The process uses 85% slag, 10% fly ash, and 5% cement, with a planned capacity of 1,800,000 units per year. The technical review covers material processing steps, equipment details, and steady-state operating capacity. Financial analysis is done over 10 years with a 10% discount rate and standard capital budgeting methods. The total investment needed is IDR 2.16 billion. Results show strong financial performance, with a Net Present Value (NPV) of IDR 4.13 billion, an Internal Rate of Return (IRR) of 25.40%, a Benefit–Cost ratio of 2.91, and a payback period of 30.84 months. The break-even point is 279,886 units, or 21.53% of capacity, showing the system can handle moderate market stress. These results show that the use of SME-based slag is both technically feasible and economically sound, supporting small-scale industrial cooperation and offering a practical way to promote circular integration in Indonesia’s nickel industry.
Contribution to Sustainable Development Goals (SDGs):
SDG 9: Industry, Innovation and Infrastructure
SDG 12: Responsible Consumption and Production
SDG 8: Decent Work and Economic Growth
SDG 13: Climate Action
[1] I. Baršauskait?, J. Gubler, T. Moerenhout, S. Nikiema, J. Ost?anský, A. Tipping, and R. Verma, International Trade and Investment Agreements and Sustainable Critical Minerals Supply. Winnipeg, MB, Canada: International Institute for Sustainable Development (IISD), Apr. 2025
[2] M. R. Razalli, M. Kamarul, I. Abdul, A. Noordin, and A. Kafi, “Global trends of circular economy and innovation research: A bibliometric analysis,” International Journal of Sustainable Development and Planning, vol. 19, no. 12, pp. 4527–4537, 2024.
[3] A. Genovese, A. A. Acquaye, A. Figueroa, and S. C. L. Koh, “Sustainable supply chain management and the transition towards a circular economy: Evidence and some applications,” Omega, vol. 66, pp. 344–357, 2017.
[4] H. Falsafi and E. Fornasiero, “Explorative multiple-case research on the scrap-based steel slag value chain,” Sustainability, vol. 14, no. 4, p. 2284, 2022.
[5] L. Kieush, J. Rieger, R. Attrotto, A. Sorino, W. van der Stricht, H. Oterdoom, et al., “Roadmap for recycling practices and resource utilization in the iron and steelmaking industry: A case studies,” Matériaux & Techniques, vol. 112, p. 503, 2024.
[6] A. A. Amir, Sukman, Mahmud, and Hasrudin, “Use of nickel slag waste as coarse aggregate in concrete,” PENA Teknik, vol. 7, no. 2, pp. 61–68, 2022.
[7] R. Y. Bethary and D. E. Intari, “Penggunaan limbah slag nikel untuk material jalan ramah lingkungan,” Fondasi: Jurnal Teknik Sipil, vol. 11, no. 1, pp. 34–43, 2022.
[8] S. P. Nadeem, J. A. Garza-Reyes, and A. I. Anosike, “A C-Lean framework for deploying Circular Economy in manufacturing SMEs,” Production Planning & Control, vol. 36, no. 5, pp. 650–670, 2025, doi: 10.1080/09537287.2023.2294307
[9] M. Chaerul and R. F. Andana, “Study valuasi smelter pengolahan nikel melalui pendekatan analisa biaya manfaat (Studi kasus: Perusahaan tambang nikel di Sulawesi Selatan),” Jurnal Teknik Lingkungan, vol. 26, no. 1, pp. 87–100, 2020.
[10] S. Hasibuan, H. Adiyatna, I. Widowati, and J. Kandasamy, “Feasibility analysis of compact-mobile biomass pellet technology as renewable fuel for small and medium industries,” International Journal on Advanced Science, Engineering and Information Technology, vol. 10, no. 6, pp. 2484–2490, 2020.
[11] S. Hasibuan et al., “Financial analysis of raw material supply chain for power plant using renewable palm biomass,” IOP Conference Series: Materials Science and Engineering, vol. 1122, p. 012087, 2021, doi: 10.1088/1757-899X/1122/1/012087
[12] E. H. Arruda, R. A. P. B. Melatto, W. Levy, and D. de Melo Conti, “Circular economy: A brief literature review (2015–2020),” Sustainable Operations and Computers, vol. 2, pp. 79–86, 2021.
[13] D. M. Yazan, V. A. Romano, and V. Albino, “The design of industrial symbiosis: An input–output approach,” Journal of Cleaner Production, vol. 129, pp. 537–547, 2016.
[14] A. Setyadi, S. Soekotjo, S. D. Lestari, and S. Fawirokramanto, “Trends and opportunities in sustainable manufacturing: A systematic review of key dimensions from 2019 to 2024,” Sustainability, vol. 17, no. 7, p. 7789, 2025, doi: 10.3390/su17077789
[15] S. Hasibuan and J. Hidayati, “Cleaner production and creativity in small and medium enterprises: The case of mosaic batik waste utilization,” International Journal of Industrial and Manufacturing Engineering, vol. 12, no. 5, pp. 1–8, 2018.
[16] N. T. Nguyen, V. P. Dang, T. T. B. C. Vo, and R. Matsuhashi, “Techno-economic and environmental assessment of solar and wind-based hydrogen production: A case study in Vietnam,” IEEE Access, vol. 13, pp. 113854–113880, 2025, doi: 10.1109/ACCESS.2025.3584059
[17] S. Ahmad, T. Daddi, A. Novi, and L. Marrucci, “Evaluating environmental impacts and techno-economic feasibility of an integrated and novel wastewater and sludge treatment system for circular economy objectives,” Computers & Industrial Engineering, vol. 204, p. 111035, 2025, doi: 10.1016/j.cie.2025.111035.

This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.